Introducing Our New Fully Automated Powder Paint Line
DB Sheetmetals is proud to announce that we have installed a state of the art online powder coating system complete with an automatic spraying facility. We are utilising the latest in Gema technology complete with their state of the art powder recycling centre which will help us keep our costs down and will also be better for the environment, as less powder will be scrapped and binned.
We are taking advantage of Gema expertise and experience from more than 40 years of electrostatic powder coating applications, from simple hand coating through to fully automated powder coating. The new online system gives DB Sheetmetals:
● Increased Powder Coating Facility
● Improved Product Quality With Greater Flexibility With Colours Available
● Reduced Turn Around Time For Powder Coated Work
● Environmentally Friendly Cleaning / Phosphate Chemicals
● Increased Corrosion Resistance Using Pure Demineralised Water From A Reverse Osmosis System.
The state of art system travels at 1000mm a minute allowing us to increase our powder coating output compared to our old plant. 3 stage pre-treatment process, degrease & phosphate, then a two rinse system resulting in a perfectly prepared product which will then go through a dry off oven to ensure all liquids are removed and the product is ready for powder coating.
The system is able to take a product up to 3000x1500x600 in size and depending on the detail of the part, automation can be used to help make DB Sheetmetals competitive on high volumes of paint but with the ability to still do the small batches.
Used in continuous production environments a monorail system, consisting of pre-treatment, drying oven, powder booth and curing oven can significantly reduce operator intervention and produce a higher quality, more consistent finish. The conveyorised oven design incorporates two “negative-air” type seals. These are at both the work entry and exit to minimise heat losses through the openings. This also removes the risk of powder blow-off caused by many other designs. Resulting in less rejects.
Powder Coating Haverhill | Powder Coating Suffolk
For more information on any of our local powder coating services, enquire now on: Telephone: 01440 706218 Email: or visit our Contact page.